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pb-1 rev.: 1/2016 www.recom-power.com 180 watt half brick single output 3 y e a r w a r r a n t y 3 description the half-brick rp180h series dc/dc converters are designed for railway rolling stock and high voltage battery applications. each series has three 4:1 input voltage range options to cover all input voltages from 9vdc up to 160vdc with isolated and regulated 5v to 48vdc outputs. the converters have high effciencies and metal base - plates to permit a wide operating temperature range from -40c to +85c (when mounted on a suitable heatsink). the case is ftted with threaded inserts to allow secure mounting to the pcb or bulkhead for use in high shock and vibration environments. the converters are en50155, ul60950 and iec/en60950 certifed. the rp180h-rw series have a three year warranty. features regulated converters ? 4:1 wide input range ? 3kvac reinforced insulation for 110vin 2.25kvdc basic insulation for 24vin & 48vin ? effciency up to 91% ? no minimum load required ? ul60950-1, en50155 & iec/en60950-1 certifed rp180h-rw en50155 certifed iec/en60950-1 certifed ul60950-1 certifed selection guide part number input output output input (1) output effciency (1) max. capacitive voltage range voltage current current power typ. load [vdc] [vdc] [ma] [ma] [w] [%] [f] rp180h-2405srw 9-36 5 28000 6481 140 90 56000 rp180h-2412srw 9-36 12 12000 6666 144 90 10000 rp180h-2415srw 9-36 15 9500 6525 142.5 91 6300 rp180h-2424srw 9-36 24 6000 6666 144 90 2500 rp180h-2448srw 9-36 48 3000 6666 144 90 620 rp180h-4805srw 16.5-75 5 30000 3434 150 91 60000 rp180h-4812srw 16.5-75 12 13000 3571 156 91 10800 rp180h-4815srw 16.5-75 15 10000 3434 150 91 6600 rp180h-4824srw 16.5-75 24 6500 3571 156 91 2700 rp180h-4848srw 16.5-75 48 3200 3516 153.5 91 660 rp180h-11005srw 43-160 5 32000 1616 160 90 64000 rp180h-11012srw 43-160 12 15000 1818 180 90 12500 RP180H-11015SRW 43-160 15 12000 1818 180 90 8000 rp180h-11024srw 43-160 24 7500 1818 180 90 3100 rp180h-11048srw 43-160 48 3800 1842 182 90 790 ordering examples rp180h-2405srw/n = 24v input, 5v output, single, neg. ctrl function rp180h-11012srw/p = 110v input, 12v output, single, pos. ctrl function rp180h-2405srw/n-hc = 24v input, 5v output, single, neg. ctrl function with premounted heat-sink model numbering input voltage output voltage s ingle rp180h-__ __srw/_ _ notes: note2: standard part is with suffx p for positive logic (1=on, 0=off) or add suffx n instead for negative logic (0=on, 1=off) note3: add suffx -hc for premounted heat-sink (compatible with all other suffxes) e196683 ctrl logic (2) package (3) notes: note1: effciency is tested by nominal vin, full load and at 25c. dc/dc converter
pb-2 rev.: 1/2016 www.recom-power.com rp180h-rw series basic characteristics parameter condition min. typ. max. internal input filter pi-type input voltage range nom vin = 24v nom vin = 48v nom vin = 110v 9vdc 16.5vdc 43vdc 24vdc 48vdc 110vdc 36vdc 75vdc 160vdc input surge voltage vin = 24v, 1s max. vin = 48v, 1s max. vin = 110v, 1s max. 50vdc 100vdc 185vdc quiescent current vin = 24v vin = 48v vin = 110v 25ma 15ma 10ma 35ma 25ma start-up time constant resistive load power up remote on/of 75ms 75ms internal operating frequency 225khz 250khz 275khz minimum load 0% ripple and noise measured by 20mhz bw with a 1f/25v x7r mlcc & a 22f/25v pos cap with a 1f/25v x7r mlcc & a 22f/25v pos cap with a 4.7f/50v x7r mlcc with a 2.2f/100v x7r mlcc 5 vout 12, 15vout 24vout 48vout 75mvp-p 100mvp-p 200mvp-p 300mvp-p under voltage lockout (uvlo) vin = 24v dc-dc on dc-dc off 7.3vdc 9vdc 8.1vdc vin = 48v dc-dc on dc-dc off 15.5vdc 18vdc 16.3vdc vin = 110v dc-dc on dc-dc off 33.0vdc 43vdc 36.0vdc on/off control positive logic dc-dc on dc-dc off open or 3.0v < vr < 12v short or 0v < vr < 1.2v negative logic dc-dc on dc-dc off short or 0v < vr < 1.2v open or 3.0v < vr < 12v input current of ctrl pin -0.5ma 1ma standby current 3ma output trim -20% +10% remote sense % of set vout 10% continued on next page specifcations measured @ta = 25c, resistive load, nominal vin and rated iout unless otherwise noted effciency vs. input voltage 9vin 24vin 36vin efficiency [%] output current [%] 10 0 10 20 30 40 50 60 70 80 90 100 20 40 60 80 100 30 50 70 90 100% load 50% load 25% load efficiency [%] input voltage [v] 9 10 0 60 70 80 12 20 18 40 24 30 36 100 15 30 21 50 27 33 90 rp180h-2405srw effciency vs. output current dc/dc converter
continued on next page pb-3 rev.: 1/2016 www.recom-power.com specifcations measured @ta = 25c, resistive load, nominal vin and rated iout unless otherwise noted rp180h-rw series power dissipation vs. output current power up start-up rise characteristic on/off control start up rise characteristic typical output ripple and noise/full load 9vin 24vin 36vin power dissipation [w] output current [%] 10 0 6 12 18 24 30 36 20 30 40 50 60 70 80 90 100 rp180h-2405srw rp180h-4805srw effciency vs. input voltage 16.5vin 48vin 75vin efficiency [%] output current [%] 10 0 10 20 30 40 50 60 70 80 90 100 20 40 60 80 100 30 50 70 90 100% load 50% load 25% load efficiency [%] input voltage [v] 16.5 10 0 60 70 80 24 20 36 40 48 60 72 75 100 30 30 42 50 54 66 90 effciency vs. output current dc/dc converter
continued on next page pb-4 rev.: 1/2016 www.recom-power.com specifcations measured @ta = 25c, resistive load, nominal vin and rated iout unless otherwise noted rp180h-rw series effciency vs. input voltage 43vin 110vin 160vin efficiency [%] output current [%] 10 0 10 20 30 40 50 60 70 80 90 100 20 40 60 80 100 30 50 70 90 100% load 50% load 25% load efficiency [%] input voltage [v] 43 10 0 60 70 80 50 20 70 40 110 100 140 130 160 100 60 30 90 80 50 120 150 90 rp180h-11005srw effciency vs. output current 16.5vin 48vin 75vin power dissipation [w] output current [%] 10 0 6 12 18 24 30 36 20 30 40 50 60 70 80 90 100 rp180h-4805srw power dissipation vs. output current power up start-up rise characteristic on/off control start up rise characteristic typical output ripple and noise/full load dc/dc converter
pb-5 rev.: 1/2016 www.recom-power.com specifcations measured @ta = 25c, resistive load, nominal vin and rated iout unless otherwise noted rp180h-rw series output trim continued on next page 43vin 110vin 160vin power dissipation [w] output current [%] 10 0 6 12 18 24 30 36 20 30 40 50 60 70 80 90 100 rp180h-11005srw power dissipation vs. output current power up start-up rise characteristic on/off control start up rise characteristic typical output ripple and noise/full load output voltage trimming rp180h-rw converters offer the feature of trimming the output voltage over a certain range around the nominal value by using external trim resistors. the values for trim resistors shown in trim tables below are according to standard e96 values; therefore, the specifed voltage may slightly vary; they also can be calculated with below shown equation. trim down trim up r 1 trim -sense trim r 2 +sense dc/dc converter
pb-6 rev.: 1/2016 www.recom-power.com dc/dc converter specifcations (measured @ ta= 25c, nominal input voltage, full load and after warm-up) rp180h-rw series output trim continued on next page rp180h-xx05srw rp180h-xx12srw rp180h-xx15srw rp180h-xx24srw rp180h-xx48srw trim down all vouts trim up 1 2 3 4 5 6 7 8 9 10 % vout = 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.4 5.45 5.50 volts r 1 = 309 158 105 78.7 63.4 53.6 46.4 40.2 36.5 33.2 kohms trim up 1 2 3 4 5 6 7 8 9 10 % vout = 12.12 12.24 12.36 12.48 12.60 12.72 12.84 12.96 13.08 13.20 volts r 1 = 887 453 301 226 182 154 133 118 105 95.3 kohms trim up 1 2 3 4 5 6 7 8 9 10 % vout = 15.15 15.30 15.45 15.60 15.75 15.90 16.05 16.20 16.35 16.50 volts r 1 = 1130 576 383 294 237 196 169 150 137 124 kohms trim up 1 2 3 4 5 6 7 8 9 10 % vout = 24.24 24.48 24.72 24.96 25.20 25.44 25.68 25.92 26.16 26.40 volts r 1 = 1870 953 634 487 392 332 280 249 226 205 kohms trim up 1 2 3 4 5 6 7 8 9 10 % vout = 48.48 48.96 49.44 49.92 50.40 50.88 51.36 51.84 52.32 52.80 volts r 1 = 3830 1960 1300 991 806 681 576 511 464 422 kohms trim down 1 2 3 4 5 6 7 8 9 10 % r 2 = 97.6 47.5 31.6 23.2 18.2 14.7 12.1 10.5 9.09 8.06 kohms trim down 11 12 13 14 15 16 17 18 19 20 % r 2 = 7.15 6.34 5.76 5.11 4.64 4.22 3.92 3.57 3.24 3.01 kohms trim calculation vout = output voltage r 1 = q 100*vout+ d vout * vout) - (100+2 d vout) r k ? d vout = output voltage trim in % 1.225* d vout d vout r1 = trim up resistor r2 = trim down resistor r 2 = q 100 - 2 r k ? d vout practical example: trim up: vout = 5v, d vout = 10% (5.5v) r 1 = q 100*vout+ d vout * vout) - (100+2 d vout) r k ? = 100*5 +10*5 - 100+2*10 = 44.89 - 12 = 33.2 k ? 1.225* d vout d vout 1.225*10 10 trim down: vout = 5v, d vout = -10% (4.5v) r 2 = q 100 - 2 r k ? = 100 - 2 = 8.06k ? d vout 10
remote sense regulations parameter condition value output accuracy 1.0% line regulation low line to high line at full load 0.1% load regulation 0% to 100% load 0.1% transient response 25% load step change 200s typ.; 250 s max. pb-7 rev.: 1/2016 www.recom-power.com specifcations (measured @ ta= 25c, nominal input voltage, full load and after warm-up) rp180h-rw series r w1 ... wire losses + r w2 ... wire losses - r 1 ... trim up resistor r 2 ... trim down resistor +v out -v out (gnd) +sense r w1 r w2 r 1 r 2 -sense trim load transient response to dynamic load change from 100% to 75% to 100% of full load at nom.vin rp180h-4805srw rp180h-2405srw rp180h-11005srw the output voltage can be adjusted by both trim and remote sense. the maximum combined adjustment range 10%. derate the maximum out - put power if using the trim or sense function. dc/dc converter
pb-8 rev.: 1/2016 dc/dc converter specifcations (measured @ ta= 25c, nominal input voltage, full load and after warm-up) rp180h-rw series protections parameter condition value short circuit protection (scp) below 100m ? continuous, automatic recovery over voltage protection (ovp) % of nom. vout 115%-130%, hiccup mode over load protection (olp) % iout rated 120%-150%, hiccup mode over temperature protection (otp) +120c isolation voltage 110vin i/p to o/p i/p or o/p to baseplate 3kvac/1minute 1.5kvac/1minute 24vin, 48vin i/p to o/p i/p or o/p to baseplate 2.25kvdc/1minute 1.6kvdc/1minute isolation resistance 500 vdc 1g ? min. isolation capacitance 2500pf max. isolation grade 110vin 24vin, 48vin reinforced insulation basic insulation environmental parameter condition value operating case temperature range baseplate -40c to +115c maximum case temperature 115c temperature coeffcient 0.02%/c max. thermal impedance vertical direction by natural convection (0.1m/s) without heat-sink vertical direction by natural convection (0.1m/s) with heat-sink 6.1c/w 4.6c/w operating humidity 5% - 95% rh pollution degree pd2 shock according to en61373 standard thermal shock according to mil-std-810f standard vibration according to en61373 standard fire protection on railway vehicles according to en45545-2, 2013 standard mtbf according to mil-hdbk-217f standard, 25c 350.0 x 10 3 hours continued on next page www.recom-power.com thermal calculation r thcase-ambient = 6.1c/w (vertical) t case = case temperature r thcase-ambienthc = 4.6c/w (vertical) t ambient = environment temperature p dissipation = internal losses r thcase-ambient = t case - t ambient p in = input power p dissipation p out = output power h = effciency under given operating conditions p dissipation = p in - p out = p outapp - p outapp r thcase-ambient = thermal impedance h practi cal example: take t he rp180h-2405srw with 9v input voltage and 50% load. what is the maximum ambient operating temperature? use converter vertical in application without airfow. eff min = 90% @ v nom p out = 140w p outapp = 140 x 0.5 = 70w h = 91% (effciency vs. load graph) p dissipation = 70 - 70 = 6.92w 0.91 without heat-sink with heat-sink r th = t casemax - t amb --> 6.7c/w = 115-t amb r thhc = t casemax - t amb --> 4.7c/w = 115-t amb p dissipation 6.92w p dissipation 6.92w t amb = 72c t ambhc = 83c notes: note4: an input fuse is required if the mains supply isnt over-current protected. recommended fuse: t70a slow blow.
pb-9 rev.: 1/2016 www.recom-power.com specifcations (measured @ ta= 25c, nominal input voltage, full load and after warm-up) rp180h-rw series -40 60 52 80 100 120 40 20 0 -20 0 20 40 60 80 100 ambient temperature [c] output power [%] natural convection 0.5m/s 1m/s 1.5m/s 2m/s 2.5m/s -40 60 80 100 120 40 51 20 0 -20 0 20 40 60 80 100 ambient temperature [c] output power [%] 0.5m/s 1m/s 1.5m/s 2m/s 2.5m/s rp180h-2405srw rp180h-2405srw-hc -40 60 80 100 120 40 47 20 0 -20 0 20 40 60 80 100 ambient temperature [c] output power [%] 0.5m/s 1m/s 1.5m/s 2m/s 2.5m/s -40 60 48 80 100 120 40 20 0 -20 0 20 40 60 80 100 ambient temperature [c] output power [%] natural convection 0.5m/s 1m/s 1.5m/s 2m/s 2.5m/s rp180h-4805srw rp180h-4805srw-hc -40 60 80 100 120 40 37 20 0 -20 0 20 40 60 80 100 ambient temperature [c] output power [%] 0.5m/s 1m/s 1.5m/s 2m/s 2.5m/s -40 60 50 80 100 120 40 38 20 0 -20 0 20 40 60 80 100 ambient temperature [c] output power [%] natural convection 0.5m/s 1m/s 1.5m/s 2m/s 2.5m/s rp180h-11005srw rp180h-11005srw-hc notes: note5: derating graphs are valid only for the shown part numbers. if you need detailed derating-information about a part- number not shown here please contact our technical support service at techsupportat@recom-power.com derating graph (5) (@ chamber - tested with forced convection) dc/dc converter
pb-10 rev.: 1/2016 www.recom-power.com dc/dc converter specifcations (measured @ ta= 25c, nominal input voltage, full load and after warm-up) rp180h-rw series safety and certifications certifcate type (safety) report / file number standard information technology equipment, general requirements for safety e196683 ul60950-1, 2nd edition, 2014 csa c22.2 no. 60950-1-07, 2014 iec/en information technology equipment - general requirments for safety tw1608033-001, tw1608036-001, tw1608037-001 iec60950-1, 2nd edition, 2005 en60950-1, 1st edition, 2006 railway applications - electrical equipment used on rolling stock 16a081501e-c en50155, 2007 emi compliance condition standard / criterion information technology equipment - radio disturbance characteristics - limits and methods of measurement with external components en55022, class a and class b industrial, scientifc and medical equipment - radio frequency disturbance characteristics - limits and methods of measurement en55011, class a and class b esd electrostatic discharge immunity test radiated, radio-frequency, electromagnetic feld immunity test fast transient and burst immunity (6) surge immunity (6) immunity to conducted disturbances, induced by radio-frequency felds power magnetic field immunity air 8kv and contact 6kv 20 v/m 2kv en55024 & en50155 2kv 10 vr.m.s 100a/m continuous; 1000a/m 1s en61000-4-2, criteria a en61000-4-3, criteria a en61000-4-4, criteria a en61000-4-5, criteria a en61000-4-6, criteria a en61000-4-8, criteria a continued on next page fuse c1 c2 +v in -v in load c12 c11 case l1 c3 c4 c5 c8 c10 c15 c9 c14 c13 c6 c7 l2 fuse c1 c3 +v in -v in load c11 shield plane c10 case l1 c2 c4 c5 c6 c7 c8 shield plane c9 c12 c13 rp180h emi class b rp180h emi class a notes: note6: an external input flter capacitor is required if the module has to meet en61000-4-4 and en61000-4-5. the 24vin and 48vin version recommend 2pcs of aluminium elecrolytic capacitor to connect in parallel. recom suggest: nippon chemi-con ky series, 220f/100v. the 110vin version recommend 3pcs of aluminium electrolytic capacitor to connect in parallel. recom suggest: rubycon bxf series, 100f/250v model c1, c2, c4, c5 c3, c6, c7 c8, c9, c10, c11, c13 c12 l1 rp180h-24xxsrw 470f, 50v al cap. (lie down) chemi-con ky 4.7f, 50v 1812 mlcc 1000pf, 3kv 1808 mlcc 3300pf, 3kv 1808 mlcc 156h cmc rp180h-48xxsrw 220f, 100v al cap. (lie down) chemi-con ky 2.2f, 100v 1812 mlcc 1000pf, 3kv 1808 mlcc 224h cmc rp180h-110xxsrw 150f, 200v al cap. (lie down) chemi-con kxj 1f, 250v 1812 mlcc 521h cmc emi filtering according to en55022/11 class a and en50121-1
pb-11 rev.: 1/2016 www.recom-power.com specifcations (measured @ ta= 25c, nominal input voltage, full load and after warm-up) rp180h-rw series continued on next page conducted emission en55022 class a conducted emission en55022 class a rp180h-2405srw rp180h-4805srw conducted emission en55022 class a rp180h-11005srw dc/dc converter
continued on next page pb-12 rev.: 1/2016 www.recom-power.com dc/dc converter specifcations (measured @ ta= 25c, nominal input voltage, full load and after warm-up) rp180h-rw series emi filtering according to en55022/11 class b fuse c1 c2 +v in -v in load c12 c11 case l1 c3 c4 c5 c8 c10 c15 c9 c14 c13 c6 c7 l2 fuse c1 c3 +v in -v in load c11 shield plane c10 case l1 c2 c4 c5 c6 c7 c8 shield plane c9 c12 c13 rp180h emi class b rp180h emi class a model c1, c3, c6 c2, c4, c5, c7, c8 c9, c10 c11 c12 c13, c14 c15 l1, l2 rp180h-24xxsrw 470f, 50v al cap. (lie down) chemi-con ky 4.7f, 50v 1812 mlcc 10nf, 2kv 1812 mlcc 1000pf, 3kv 1808 mlcc 4700pf, 3kv 1812 mlcc 10nf, 2kv 1812 mlcc n/a 156h cmc rp180h-48xxsrw 220f, 100v al cap. (lie down) chemi-con ky 2.2f, 100v 1812 mlcc 2200pf, 3kv 1808 mlcc 1000pf, 3kv 1808 mlcc 224h cmc rp180h-110xxsrw 150f, 200v al cap. (lie down) chemi-con kxj 1f, 250v 1812 mlcc 2200pf, 3kv 1808 mlcc 2200pf, 3kv 1808 mlcc 1000pf, 3kv 1808 mlcc 521h cmc conducted emission en55022 class b rp180h-2405srw
pb-13 rev.: 1/2016 www.recom-power.com specifcations (measured @ ta= 25c, nominal input voltage, full load and after warm-up) rp180h-rw series conducted emission en55022 class b rp180h-4805srw conducted emission en55022 class b rp180h-11005srw dimensions and physical characteristics parameter type value material case 24vin, 48vin 110vin metal plastic baseplate 110vin aluminium potting silicone (ul94 v-0) packaging dimension (lxwxh) without heat-sink with heat-sink 61.0 x 57.9 x 12.7mm 61.0 x 57.9 x 24.13mm packaging weight without heat-sink with heat-sink 105g 157g continued on next page dc/dc converter
continued on next page pb-14 rev.: 1/2016 www.recom-power.com dc/dc converter specifcations (measured @ ta= 25c, nominal input voltage, full load and after warm-up) rp180h-rw series dimension drawing (mm) 24vin, 48vin 110vin 57.9 fc 48.26 35.56 25.40 17.78 10.16 12.7 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 fc 50.80 61.0 57.9 61.0 35.56 25.40 17.78 10.16 fc 50.80 110vout: 24vout, 48vout: ?2.0 ?1.0 4.8 12.7 4.8 5.1 fc 48.26 5.1 ?2.0 ?1.0 4xm3 4xm3 12.1 5.08 5.08 0.6 m3 m3 12.7 bottom view bottom view 57.9 fc 48.26 35.56 25.40 17.78 10.16 12.7 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 fc 50.80 61.0 57.9 61.0 35.56 25.40 17.78 10.16 fc 50.80 110vout: 24vout, 48vout: ?2.0 ?1.0 4.8 12.7 4.8 5.1 fc 48.26 5.1 ?2.0 ?1.0 4xm3 4xm3 12.1 5.08 5.08 0.6 m3 m3 12.7 bottom view bottom view pin connections pin # single 1 +vin 2 ctrl 3 case 4 -vin 5 -vout 6 -sense 7 trim 8 +sense 9 +vout fc= fixing centers for heat-sink pin pitch tolerance 0.25mm pin dimension tolerance 0.1mm xx.x 0.5mm xx.xx 0.25mm pin connections pin # single 1 +vin 2 ctrl 3 case 4 -vin 5 -vout 6 -sense 7 trim 8 +sense 9 +vout fc= fixing centers for heat-sink pin pitch tolerance 0.25mm pin dimension tolerance 0.1mm xx.x 0.5mm xx.xx 0.25mm
pb-15 rev.: 1/2016 www.recom-power.com specifcations (measured @ ta= 25c, nominal input voltage, full load and after warm-up) rp180h-rw series 110vin with heat-sink the product information and specifcations are subject to change without prior notice. recom products are not authorized for use in safety-critical applications (such as life support) without recoms explicit written consent. a safety-critical application is defned as an application where a failure of a recom product may reasonably be expected to endanger or cause loss of life, infict bodily harm or damage property. the buyer shall indemnify and hold harmless recom, its affliated companies and its representatives against any damage claims in connection with the unauthorized use of recom products in such safety-critical applications. packaging information parameter type value packaging dimension tray without heat-sink with heat-sink 157.0 x 88.0 x 12.8mm 157.0 x 88.0 x 24.8mm packaging quantity 2pcs. storage temperature range -55c to +125c storage humidity 5% - 95% rh notes: note7: max. tightening torque for heat-sink: 0.34nm 57.9 48.26 50.80 61.0 ?2.0 ?1.0 4xm3 24.13 11.43 dc/dc converter

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